Equipment

Maximum Gear Dimensions

Spiral Bevel Gear 16 inches 3 to 40 DP 3.5 inches AGMA Class 11 AGMA Class 14
Zerol Bevel Gear 12 inches 3 to 40 DP 2.5 inches AGMA Class 11 AGMA Class 13
Rave Gears and Machining

CNC Milling and Machining Centers

(3-axis through 9-axis)

*Combined Maximum’s Must Be Reviewed

41.3’’ 20.8’’ 76.4’’
Rave Gears and Machining

CNC Turning

*Combined Maximum’s Must Be Reviewed

36.2’’ 75.6’’
Rave Gears and Machining

CNC Turn/Mill Centers

*Combined Maximum’s Must Be Reviewed

36.2’’ 75.6’’
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Spline Lapper

*Combined Maximum’s Must Be Reviewed

24.0’’ 18.0’’
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DMG MORI DMC 80 H duoBLOCK

5-Axis Universal Machining Center
*Combined Maximum’s Must Be Reviewed

Axis Travels

X-Axis: 800 mm (31.5 in)

Y-Axis: 1,050 mm (41.3 in)

Z-Axis: 850 mm (33.5 in)

Spindle Performance

Max spindle speed: 15,000 RPM (up to 30,000 RPM optional)

Spindle power: 46.9 HP (30-min rating)

PowerMASTER option: 737.6 ft·lb torque / 103.3 HP

5X TorqueMASTER® option: 958.8 ft·lb torque / 49.6 HP

Dynamics

Rapid traverse: 2,362 ipm (60,000 mm/min)

Machine accuracy: up to 0.1 µin (4 µm)

Workpiece Capacity

Max workpiece diameter: 900 mm

Max workpiece height: 1,450 mm

Max workpiece weight: 3,086 lbs (1,400 kg)

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HERMLE C 42 U MT

5-Axis Mill-Turn Machining Center

*Combined Maximum’s Must Be Reviewed

Axis Travels

X-Axis: 31.5 in

Y-Axis: 31.5 in

Z-Axis: 21.7 in

Spindle Performance

Max spindle speed: 15,000 / 18,000 RPM (up to 42,000 RPM optional)

Spindle power: 41.5 – 56.3 HP (depending on configuration)

Spindle interface: HSK-A 63

Chip-to-chip time: 4.5 seconds

Dynamics

Rapid traverse X/Y: 1,772 ipm (2,362 ipm dynamic option)

Rapid traverse Z: 1,575 ipm (2,362 ipm dynamic option)

C-axis turning speed: up to 800 RPM

A-axis swivel range: +/- 130°

Workpiece Capacity

Swivelling rotary table diameter: Ø 31.5 in

Clamping surface: Ø 31.5 x 24.8 in

Max workpiece body: Ø 31.5 in / H 22.0 in

Max vertical table clearance: 27.6 in

Max table load (milling): 3,086 lbs

Max table load (turning): 1,543 lbs

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Klingelnberg VIPER 500 KW

Höfler Cylindrical Gear Grinding Machine — Profile & Generating

*Combined Maximum’s Must Be Reviewed

Workpiece Capacity

Max workpiece diameter: 19.7 in (500 mm)

Max grinding stroke: 19.7 in (500 mm)

Working area over table: 11.8 – 31.5 in (300 – 800 mm)

Distance: spindle center to table: 17.4 – 41.0 in (442 – 1,042 mm)

Max workpiece weight: 661 lbs (300 kg)

Gear Parameters

Module range (generating grinding): 0.5 – 22

Swivel angle: -180° to +45°

Table diameter: 15.7 in (400 mm)

Table bore: Ø 3.9 in x depth 19.7 in (100 x 500 mm)

Grinding System

Grinding wheel diameter: 8.7 – 13.8 in (221 – 350 mm)

Grinding worm diameter: 8.7 – 13.8 in (221 – 350 mm)

Max grinding wheel width: 3.0 in (75 mm)

Max grinding worm width: 5.9 in (150 mm)

Grinding spindle power: 49.6 HP (37 kW)

Max grinding wheel speed: 6,000 RPM